Neptune 1500 / 3000
Drum Roaster

The Classic

A drum roaster which rotates on a horizontal axis is the most conventional method of roasting coffee as well as the traditional form of slow roasting coffee. The PROBAT drum roaster system NEPTUNE is the culmination of the development of traditional slow-roasted coffee. Exquisite slow-roasts can be guaranteed with capacities of 1,500 and 3,000 kilogram/hour (kg/h). The NEPTUNE roaster’s different designs and extensive variety of configurations allow it to meet the most diverse range of customer requirements.

Where coffee is roasted anywhere between 8 and 20 minutes, the thermal energy generated in the NEPTUNE roasters is transferred to the coffee beans over a longer period of time, resulting in the coffee beans developing highly intense flavor. The different methods available to influence the roasting profile make these roasters ideal for espresso beans and special coffees with particularly intense flavor.

The NEPTUNE not only stands out thanks to its impressive quality, but also thanks to its remarkable functionality: The variable emptying speed reduces cycle times, whereas the special shovel mechanism provides optimal blending while handling the product with care. Effective cooling guarantees constant product quality. The burner temperature is infinitely variable; the optimum utilization of thermal energy reduces energy consumption.

The NEPTUNE roasting machines are also available as a hydrogen-powered version. A retrofit kit for installed roasting systems is available on request. Learn more about PROBAT's scalable solutions for the use of alternative energy sources in roasting processes here.

THE DRUM ROASTING PROCESS

The heart of PROBAT’s NEPTUNE drum roasters is a horizontally lying roasting drum which is equipped with a rotary drive. Shovel blades circulate the coffee beans during the roasting process. The flame of a burner generates the energy for the roasting air which is guided both through as well as around the roasting drum by means of flaps. As such, heat is applied through conduction via the bean’s contact with the roasting drum as well as through convection via the hot incoming air. The addition of water systematically ends the roasting process while simultaneously precooling the roasted coffee.

NEPTUNE ROASTER WITH RECIRCULATION AND OPTIONAL EXHAUST AIR TREATMENT

Benefits for your coffee

The roasting times of the NEPTUNE drum roasters lie between 8 and 20 minutes. As heat is applied to the coffee beans over a longer period, a particularly high level of flavor is developed. NEPTUNE drum roasters offer this and many other benefits:

Uniform bean appearance and homogeneous roast through the combined application of heat via convection and conduction
High roasting air intake temperature at a low flow rate
Minimal amount of oil escapes to the surface of the bean
Rapid, uniform cooling
Reliable production from light to extremely dark roast colors
Long roasting times with high production outputs
Minimal product loss, minimal weight loss
Specific design of the roasting drum allows for a gentle mixing of the beans

Versions

» FAQ: Alternative Heating Solutions

Best Life-cycle Costs and Performance

CONTROL

All NEPTUNE drum roasters are equipped with the PILOT 2020 ROASTER control system. It is a web-based application, which features an intuitive HMI, enabling roasters to modify vital roasting parameters by touch. The application is programmed using modern web technologies, which allow access from different devices and operating systems.

Fully automatic control system
New touch-optimized HMI with intuitive user guidance
Recipe management with flexibly definable recipes; settings that have been saved are reproduced safely and automatically
Reflex Automatic function: reproducibility of roasting profiles by eliminating external influences such as varying batch sizes, green coffee moisture or ambient temperature
Overview of all key roasting parameters and temperature curves
All data relevant to production are saved, allowing it to be accessed and analyzed at any time
Transparent presentation of the system’s operating status in real time
Web-based application which allows access from different devices and operating systems

ENVIRONMENT AND COST-EFFECTIVENESS

Different PROBAT systems make it possible to clean and reuse the thermal energy released during the roasting process. They are specifically tailored to the respective roasting process.

Energy savings through recirculation of roasting exhaust air
Energy savings and increased production through green-coffee preheating
Reduction of product-specific odors and visible roasting exhaust
Reduction of emissions and adherence to local thresholds through modular exhaust air treatment systems
Maximum cleaning efficiency thanks to the Proforte exhaust air treatment system (flameless, renewable, thermal oxidation).
Energy monitoring for cost transparency
Heat recovery through the use of heat exchangers
Minimal heat loss due to particularly well-insulated roasting system
Thermal cleaning cuts human resource costs and saves time

Safety

PROBAT safety technology goes far beyond standardized requirements. We offer safety components that guarantee maximum process security.

Ensuring the functional safety of your processing systems
Flexibility thanks to a multistep safety system and the use of safety PLCs
Maintenance-friendly safety components
Thermal cleaning minimizes deposits
Online CO monitoring guarantees maximum safety within the roasting system
Monitoring of cooling exhaust air temperature via thermocouple
Safe operation with extremely dark roasts and low-quality green coffee
Battery and water buffer increase operation safety

ONE-ON-ONE-ONLINE-MEETING

Arrange your online consultation appointment with one of our experts. Select the preferred date and time and we will simply and easily book your personal Teams meeting with your direct contact person.

For price inquiries or if you just need a short information, please get in touch with your respective contact person or your country representative by phone or email.

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